Automated Optical Inspection
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VT-S500 Post Reflow

The VT-S500 is Omron's solution to providing next-generation, 3D inspection capability at minimal cost. With revolutionary 3D image processing, the VT-S500 accurately analyses the topographical features of solder fillets to ensure PCB quality and reliability. This 3D technology is capable of performing solder inspections that mimic IPC guidelines more closely than ever before.

Advanced software capable of absorbing production inconsistencies and noise creates adaptable and stable inspection programs. By minimizing program teaching and tuning times, the VT-S500 greatly reduces the inspection costs traditionally associated with AOI.

With ultra-high-speed inspections and dual-lane availability, cycle times have been slashed and productivity has drastically increased.

Lowest false call rate and highest First Pass Yield are proven features with our new software logics and vertical fine tuning.

Low Cost of Ownership with a fast ROI thanks to our Vertical start-up structure and reduced running costs.

The VT-S500 is available with camera magnifications of 10 or 15 microns and is capable of processing PCBs up to 510mm x 610mm (in single-lane applications) or 510mm x 300mm (in dual-lane applications).

We developed the Vertical Repair Station on which operator can easily and quickly identify, compare and judge the false call.

All the tools of the Repair Interface are operator oriented and judgment without any doubt is riskless for your production reliability.

To allow full performance of the S500 platform, Omron have developed an impressive Process Improvement Tool called Q-upNavi.

The expert system Q-upNavi provides integrated software tools for the monitoring and improvement of each stage of the manufacturing process including solder paste  screen printing, placement, reflow, post solder inspection and X-ray. This module allows complete analysis of the flow of information relevant to the real faults immediately and continuously identifying the real source and therefore enabling targeted intervention.

The simplicity of the system gives means that it can be used without the need for specialist engineers.

With the VT-S500, Omron targets the Electronic Manufacturing Subcontractor market with the best cost effective solution through its high performance and high speed inspection, but it also meets the needs of all applications requiring high quality or high speed inspection.

Using the VP6000-V (Solder Paste Inspection), VT-S500 (Pre & Post Reflow Inspection), VT-S720 (High End Post reflow inspection) and VT-X700 (Post reflow, X-Ray Inspection True 3D CT), Omron offers a complete range of highest quality inspection machines for each stage of the manufacturing process.

  • Next-Generation 3D Model Processing
  • High-speed, High-Definition Color Camera
  • Telecentric Camera Lens
  • Dual-Lane options (No Increase in Machine Footprint)
  • User-Friendly Software and Touch-Screen Interface
  • Programming Software for Quick and Easy Offline Program Creation
  • IPC Compliant Program Settings
  • Real-Time Process Monitoring
  • Repair Station Functionality
  • Data Analysis and Quality Control Software Tools
  • Omron's World Class Service and Support
Omron’s Q-upNAVI is an Exciting Innovation, High Level Process Improvement Tool. Q-upNAVI is designed with the Process Engineer in mind, providing High Level Statistical Analysis supported by High Quality Color Imagery of your Process. Data is collected from any of Omron’s SPI, AOI and AXI Systems that’s presented in a format for Easy Process Diagnosis for Engineers and Operators. Q-upNAVI is a Standard Software for Omron’s VT-S500 or VT-S720 Post Reflow AOI systems, where typically FPY is achieved above 90%, (depending on Process).  To achieve FPY closer to 99% additional Inspection Strategies are required.  Therefore, QupNAVI is a Flexible Solution enabling maximum Inspection Coverage if required (SPI + AOI + AXI).
The Repair Station Software is compatible with the VT-S500 and VT-S720 systems. The software provides an offline solution for monitoring and repairing PCB defects discovered during inspection. It clearly illustrates all pertinent information to an operator. Using a split-screen interface, the operator is shown each defect with real defect images taken at time of inspection, a defect description, the component location on the PCB and images of good components for comparison. The operator can then simply view, reclassify or repair the defects. The Repair Station Software is a web-based application, allowing the program to run on any networked PC and eliminating the need for software installation and multiple client licenses.